ESW Projects Database

The Hydroponics team at Guelph has some exciting news! We have secured a greenhouse space to begin the construction of our new proposed system. This system aims to produce around 200 heads of lettuce each week to meet the Boston lettuce demand of two meal halls at the University of Guelph with the potential to expand to meet the demand for all meal halls on campus. This project also aims to help improve food security for students on campus by donating a portion of production to the CSA Student Foodbank. The plan is to collaborate with hospitality services at the University of Guelph to assist with the growth and harvest of the lettuce, whereas our team is solely responsible for the design and build of the system. The design has already been created as shown in the attached image of the CAD. It will consist of 4 separate sections with 12 troughs each and 15 potting spots in each trough. This brings the total number of potting spots to 720. The water will be pumped through each section and nutrients will be added accordingly. The recycled water will then flow through a UV filter to kill any pathogens before returning to the main reservoir. Make sure to check back in for more updates on this new system!

Fall semester has begun and the Metal for movement team is hard at work completing the final touches of the pop tab collection boxes. Our current main collection box, the rain barrel has been implemented in the atrium of the engineering building at UofG. Students are able to drop off their pop tabs in this barrel through a specially designed filter system. The filter needed to be implemented due to students placing garbage in the barrel. We have put up more signs to educate students on this project and to reiterate that the barrel is not a garbage can and it is only for pop tabs. In addition to the barrel the other collection boxes, Plinko and Pinball are almost finished. Once complete we plan to have a launch event for this project in order to spread awareness on this initiative and hopefully incentivize students to collect their pop tabs. The event will be carnival themed, with lots of games and prizes to win. Entry tickets to the event and to play each individual game can be "bought" through pop tabs. This event will be a fun way for students to learn about our club and the projects we have, additionally it will be a great way to socialize with fellow engineers while depositing saved tabs.

Spring brought more construction. As a team we finished the grow box prototype and look to improve upon our design. We also began testing for our drip irrigation system which has allowed us to hone in on better equipment like a new pump. We also started to officially work with facilities to finalize the location of our green wall and look forward to continuing to communicate with them over the summer.

We look forward to continuing to refine the prototype grow box and officially start planting. With continued support from Northwestern facilities and all of our Green Wall Members, we look forward to bringing a year round living space to campus.

Green Wall is led by PMs Ellie Lind (ellielind2025@u.northwestern.edu) and Luke Simmons (lukesimmons2025@u.northwestern.edu). Please don’t hesitate to reach out with questions or interest!

AutoAquaponics is a project that started during the remote spring quarter in 2020, and our goal is to build and maintain a fully automated aquaponic system in the ESW office that can grow plants unattended for one month, and be monitored and controlled remotely. This quarter, we welcomed our new Co-Project Manager, Hannah Wilks.

On the software side, we continued updating the official AutoAquaponics website to improve its performance. To implement a live video stream of the system on the website, we developed end-to-end prototypes. We used a Raspberry Pi as a video streaming server and reverse proxies to connect the server to the internet and allow anyone to view the stream! We also added a dark mode to the website so users can now choose between light, dark, and system default. Lastly, our team started the Vertigrow controller model, developing a color–based cross-validation model to visually detect plant presence and height. This quarter was primarily focused on testing: taking a series of images and using the Canny edge-detection algorithm to improve our model. We also began writing logic to maintain optimal light intensity via mechanically adjusting growth light distance from our plants (more in mechanical design).

On the electronics side, we continued to work on improving the outlet box and sensor box, improving the wiring, and updating our pin maps for the system. We hope to grow the team next year with more students interested in electronics and helping to get our sensors back online!

Our biology team hosted a VERY successful harvest day, with healthy (and yummy) kale and basil. We made a kale salad and a caprese salad with this harvest and were able to share our bounty with a variety of Northwestern students! The team also introduced tomatoes to the system, which are successfully growing.

We were able to set up an order to be placed at the beginning of next year for additional grow cubes, a pinch point for increasing the number of plants in the system. We also had a resurgence of the worms that plagued our system last year, defying state-of-the-art ecological data about these worms, and unfortunately taking the lives of one of our cichlids. We were able to isolate the cichlid to the quarantine tank and prevent the parasites from affecting any other fish in the system.

As for mechanical design, we welcomed Aliza Campbell as our new team leader! We introduced more aeration into the bioreactor to improve water circulation and remove stagnation in the bead filters. We finalized the CAD and build of the shrimp cage and are ready to bring moss and shrimp into the system next quarter. We continued work on Vertigrow, an adjustable light above a grow bed to optimize the distance from UV light to plants from overhead, improving the growth of our system.

We continued our plans for two new grow beds: a hydroponic pipe-based growbed to further optimize our water use throughout the system, and a deeper grow bed to allow us to grow larger plants with deeper root systems. For the hydroponic system, we designed plant grow cups and novel water level height adjusters so that plants can grow in an ebb-and-flow system accommodating any system flow rate.

We also finally have a prototype for our new mechanical filtration box, which is now sealed and braced and is ready to be implemented. Lastly, we implemented a closed-loop feeding mechanism into the system, removing the need for external food sources. We have designed and prototyped a sustainable mealworm farming module, which separates mealworms, beetles, and eggs for processing into fish food.

Congratulations to Marcos Sanchez (our beloved PM), Spencer Huie, Lester Tai, Aymen Lamshael, and Lev Rosenberg for graduating! They will be sorely missed, but their contributions to this project live on!!

AutoAquaponics is headed by Kyan Shlipak (kyanshlipak2026@u.northwestern.edu) and Hannah Wilks (hannahwilks2026@u.northwestern.edu). You can find more information about AutoAquaponics on the ESW Project Database, where we post detailed quarterly blogs and an updated project summary. Keep an eye out for more news and feel free to reach out if you are interested in joining us!

During Spring quarter, SmartTree achieved significant milestones! We mostly completed our base foundation structure, finalized our modifications to our solar panel mounting method, designed our benches, and made progress on our electrical system. We also displayed SmartTree at Northwestern’s Engineering Week project showcase!

To finish our bottom structure, we caulked the gaps between our wood panels. This was done for the aesthetic as well as waterproofing and protection of the electrical system from the environment. We also attached the lid pieces by mounting brackets through drilled holes. Once we finished all this, we were able to fit together the entire bottom assembly! All that’s left is mounting the two other flanges for the two other poles.

We also finished our modifications to our solar panel mounting method. We ended up 3D printing custom-designed brackets out of nylon to improve their strength and make them compatible with our specific solar panels.

On the design side, we designed our benches and began to design our tables. The benches will be simple wooden benches with two benches on two sides of SmartTree, resulting in a total of four benches. The tables will fold out using standard folding shelf brackets strong enough to support laptops and other objects placed on the tables by students. We also made some progress on our electrical system layout and are ready to test our solar panels!

Looking ahead, we’re excited to receive our SmartTree merch after applying for and receiving the MSAB grant from Northwestern! We will also be manufacturing our benches and tables in the Fall, as well as testing our solar panels and manufacturing other parts of the electrical system.

SmartTree is headed by PMs Thomas Hoang (thomashoang2025@u.northwestern.edu), and Fiona Ireland (fionaireland2026@u.northwestern.edu). Please don’t hesitate to reach out with questions or interest!

In Fall of 2023 our Hydroponics team decided to upscale this project. After lots of negotiation the club was able to secure a greenhouse space on campus to build our own hydroponics system. We are no longer partnering with 10C however we have built a fully functioning system to grow Boston lettuce. The team is now hoping to partner with the University of Guelphs hospitality services. The project aims to provide fresh produce for hospitality services and the CSA Student FoodBank. Our current system has 10 troughs with the ability to grow 100 plants total. Nutrients get added into the water which cycles through the systems and reservoirs using a pump. Stay tuned for more updates on the new system we plan to build!

We have begun building ! In Winter Quarter we finalized most of our design and ordered materials allowing us to start building our first prototype! Most of our team has gotten trained in the shop to use the chop saw, table saw, and panel saw, along with all of the basic tools covered as freshmen in McCormick. As more materials continue to come in we will be refining our prototype design to present to facilities and get building outside!

We’d also like to introduce our new PM who will be stepping in for Cameron as he graduates this year. Meet Luke Simmons!

Stop by our Green Wall meeting times to get involved! We meet Sundays at 4 PM at Ford G201 and Fridays at 12 PM at the shop.

During Winter quarter, SmartTree continued to construct the base of our structure, including mounting our poles and solar panels, as well as finishing staining and sealing all our wood pieces. We also took another look at our plan for the electrical system and made some modifications.

One of our main milestones of the quarter was finishing all the staining and sealing. Now all of our wood pieces for the base structure are ready to be assembled once we figure out the alignment for our flanges to hold the poles.

To complete the rest of the bottom structure, we needed to align our flanges so that the poles would be straight, fitting through the hole in each lid piece. To do this, we assembled one of the three modules that would hold the poles. We then placed the pole through the hole we made in the lid piece and marked where the flange needed to be located on our plastic base piece. Once we had these markings, we drilled and tapped holes through the thick and thin plastic that the flange sits on top of, securing it to the base of our structure. After assembling the module with the flange secured, we had officially completed one module. Knowing that our assembly method was sufficient, we ordered the other two poles and flanges to repeat the process for the other two modules in the Spring.

We also decided to look at our electrical system again since there were only ever preliminary calculations done. To help out with this, we had a PhD student with experience in photovoltaics help us run through some more complicated calculations. By the end of the discussion, we realized that for our goals of operation, we may need more solar panels or more batteries. However, we plan to talk with some professors and consult other resources in the Spring to have a more concrete plan moving forward with the electrical system.

Looking ahead, we plan to finish the entire SmartTree base structure in the Spring, along with solidifying the electrical system. We may also start working on the benches/chairs/stools as a side project, leaving us with an almost complete SmartTree by the end of the school year!

SmartTree is headed by PMs Thomas Hoang (thomashoang2025@u.northwestern.edu), and Fiona Ireland (fionaireland2026@u.northwestern.edu). You can find more information about SmartTree on the ESW Project Database, where we post detailed quarterly blogs and an updated project summary. Please don’t hesitate to reach out with questions or interest!

This quarter, AutoAquaponics made headway towards our existing projects from last quarter and even began some exciting new projects! These new projects do not come for free, so we applied for and received another McCormick Student Advisory Board grant. Our sincerest thanks goes out to them for making this project possible!

We also saw a change in leadership this quarter, with Hannah Wilks taking over as co-project manager, joining Kyan Shlipak. Like last year, we were given the opportunity to give system tours for the Society of Women Engineers’ (SWE) Career Day for Girls event! At this event, middle schoolers in the Chicagoland area are given tours of Northwestern facilities and projects to inspire them to pursue careers in STEM. AutoAquaponics is one of these projects, and we are very grateful to be a part of this exciting day! Pictured below are some highlights of the system tours and a rundown of our project (shoutout to Hannah, Jack, Eduardo, and Talia for volunteering!):

Mechanical Design

Aliza and Kyan have conducted fluid analysis calculations to create calculations for the current system, provide the necessary construction parameters for new growbeds, and ensure sufficient water flow with future additional modifications. They programmatically solved these fluid problems in IPython using the Sympy and Numpy libraries with the Engineer’s Bernoulli equation and existing standardized PVC fluid parameters. Of the six identified parameters to solve for (listed below), 1-3 are complete and Aliza and Kyan are working on the next three. 1. Velocity out of the existing upper growbed 2. Velocity out of the existing lower growbed 3. Height needed for the new upper growbed 4. Height needed for the new lower growbed 5. Expected velocity out of the new upper growbed 6. Expected velocity out of the new lower growbed

Hannah and Calvin have worked to redesign the membrane filtration system to minimize eddies through the membrane pads and ensure that all water goes through the filters. The redesign increases the size of the membrane filter tank and increases the surface area of the membrane filters to improve filtration efficiency and quality. The redesign is currently in the process of being built. All walls have been cut on a laser cutter and all materials, from pipe fits to PVC pipes to filters, have been purchased. We also 3D printed a frame to hold the filter pads in place within the system. The next stages include putting the box together, sealing it with aquarium silicone sealant, and inserting the pipe gaskets.

Hannah and Samreen have designed a shrimp cage to introduce and safeguard shrimp in the system. The CAD is done and all parts have been printed and purchased, besides the live components (moss and shrimp).

David, Lily, Samreen, Kyan, and Jonathan have completed the design and partial construction of a PVC-grow bed, which would allow us to grow many small plants with shorter roots than our larger grow beds can support. The additional plant life will both improve our crop yields and improve the water quality and nutrient cycling of the aquaponic system, We are in the process of printing grates and purchasing plants, and we are prototyping a novel part to allow us to cycle the water level in the PVC pipe between high and low levels. We are scheduling a build day to begin full prototyping and assembly.

Helena has taken over the VertiGlow project, with the aim of automatically optimizing UV radiation intensity to fit plant needs by adjusting the position of grow lights above a grow bed. She has redesigned the system using two linear actuators to adjust the height and has designed a truss system to allow the system to hold four grow lights.

Santiago and Jonathan built a cart that will allow us to move buckets of water when we need to refill the aquaponic system. It will also be utilized to move materials from the shop to our office a floor below and between the ESW office and our new storage space in Tech.

Aliza, Seeley, and Kyan designed and 3D-printed attachments to the wall of the aquarium tanks to secure and modularize the acrylic walls lining the perimeter, allowing for safe and easy removal.

Jonathan, David, Lily, Calvin, and Kyan have planned the large-scale expansion of our current aquaponic system with the construction of a larger and deeper grow bed to allow for the introduction of larger and more complex plants with deeper root systems. We have purchased a stronger shelf to support the grow bed and associated plumbing, designed the CAD for the new system, and outlined a parts list for the system. We plan to grow more complex vegetables like tomatoes and peppers within this growbed, and hope to increase complexity to strawberries for next year if the vegetables succeed

Brady, Emi, and Kyan have begun designing a semi-automated mealworm farm that generates a food source for the fish. The design has two layers with adult beetles on the top and mealworms on the bottom, separated by a metal mesh. The beetles lay eggs, which fall through the mesh and hatch. We induce pupation by isolating the mealworms and transporting the adult beetles to the top layer to repeat the cycle. We used the old compost bin to make a house for mealworms, and worms are in and living. We will check in regularly next quarter to harvest them. We are currently researching methods by which the harvesting process can be automated and fed to the fish.

Software Much progress has been made on the software team, with new features added to the website for enhanced functionality. Once the sensor box is up and running, we will now be able to export a range of data for further analysis if ever needed. Alongside exporting data, the dashboard will also display data points as they are added from the sensor box.

Aside from data visualization, Software also worked on updating user account data. We created a Google Firebase collection to store user account data, meaning that multiple users could adjust control panel settings and have potential user-specific settings in the future. To display recent control panel activity, a prototype was created to display edits in tabular form.

On the ESP32 front, software created a prototype for using object recognition to determine plant height. The groundwork was laid for more improvements in the future, since plant recognition is spotty. To boost the effectiveness of the ESP32 plant recognition, we managed to port OpenCV libraries to run on a limited ESP32 system. This means that the ESP32 will have access to a computer vision library for optimal performance.

Electronics

Unfortunately, our electronics team was still lacking members to complete projects. Progress was limited beyond soldering work on the sensor box. The outlet box code, which had hardcoded timers for the mechanical ball valves, was updated to have independent timers. A prototype for this code was developed by using an RTOS kernel to manage these timers, so the system is one step closer to being fully remote with soft-coded timers.

Bio

Our biological team has continued to work to ensure the maintained health of our plant and aquatic life by closely monitoring water quality and micronutrient levels.

This quarter, we had a very successful mint and kale harvest, with both flourishing in the system to an unprecedented degree. Our mint plants grew densely, completely filling half of our lower growbed and reaching the height limit. Our kale plants similarly grew to the maximum size of the lower and upper grow beds. We made fresh mint ice cream and kale salads with this quarter’s yields.

We also purchased and added some new Tetras. We quarantined them in a separate tank to ensure they wouldn’t introduce any harmful organisms or parasites into the system. Once it was safe, we added them to the aquarium, where they have lived healthily as the newest members of the AutoAquaponics system!

We are currently fixing a strange nutrient imbalance that has led to highly basic water. One of our working theories is that the decomposition of shedded snail shells has introduced additional calcium into the system. The bio and mechanical design teams are working on solutions.

Follow along to see the AutoAquaponic system and team continue to develop!

During the Fall quarter, SmartTree continued to improve our design and consult with shop professionals and professors about the different options we had in terms of design and manufacturing methods.

To ensure our design can withstand Evanston’s strong winds, we met with a civil engineering professor to discuss any concerns about our design options. Based on his feedback, we decided to start by having a pole in each corner of the base assembly and have one solar panel mounted to each pole. Then if the structure ends up needing more support, we can add crossbeams between the poles or put sandbags on the flanges that connect the poles to the baseplate.

The first few weeks of the quarter were spent updating the overall CAD model. We split this into various teams: base piece remodeling, solar panel mounting, base piece connection, and electrical box. This helped our members gain experience in CAD, specifically Solidworks, and it gave us a more up to date reference that we can now use to help us figure out the best way to construct what hasn’t been built.

After making significant progress on the CAD models, we ordered a flange, a pole, and a solar panel mount. Even though the full design involves three of each, we purchased one of each for now to be able to assemble one full module and test its rigidity. Toward the end of the quarter, we continued staining and sealing our wood base pieces, picking up where we left off at the end of the Spring quarter. We also began drilling holes in the lid pieces for the poles to go through.

Looking forward, we plan to finish the top portion of SmartTree this quarter, leaving the benches and any remaining electrical projects for the Winter quarter, with a goal of having a fully operational SmartTree by the end of the school year!